Ku warbixi tilmaamka shaqada shaqadinta kor u qaadida shidka karkar ee fulhadda

Tayfurka shilaalaha uun siyaasadda ah waa habka uun siyaasadda loo tayfuro tayfurinta komponenyo ama alaabta la soo saaray oo leh muujiin ama qaybta gaarka ah.

Shilaalaha uun siyaasadda oo tayfursan

Shilaalaha uun siyaasadda waxay leedahay toosno weyn, jabin la'aanta korrooda, duuliyadda wanaagsan iyo sayn sare. La kala duwan karta tayfurka tayfurka iyo saxnaanta wanaagsan, waxay lagu isticmaali kartaa elektroniksi, carro, ajuurta guduudka, xalinta dhaqanka, hardware iyo qalabiyo kale.

Tayfurka shaqada ee tayfurka shilaalaha uun siyaasadda waa in la beddelo shilaalaha uun siyaasadda iyagoo ah komponenyo leh muujiin gaarka ah, cayimaad iyo sifat, tayo tayo tayfurka ku tiil. Dhammaan shaqada waa in la isku daro sifaalka maado, nidaamka waraabeed iyo qiimaha faraha si loo hubiyo in ay noqdo shaqo iisweyn iyo saxnaan weyn.

I. Jajabka horree

Dooro iyo taasiin xalinta

Dooro heerka fidilka istiinleskaynta (sida 304, 316, 430, iwm) sida la dooneystid carruur shuqulkooda (sida ammaanka korrosion, jeedka, iyo suurtagalnimada galinta), ka dibna go'aamo thicknes-ka fidilka (waata 0.02 ilaa 3mm), barbardhigga, iyo xaaladda sare (sida isku-dhafka, isku-dhafka aan la fikirin, ama xaaladda galinta)

Samee taasiinta soo galka shidka buuxda: Hubi qaybta thickness-ka (inay raacdo talabada ±0.01 ilaa ±0.1mm), xalabaha sare (xanuun, scale oxide, daashada biyaha), iyo xajiyada mekhanikaal (qaaliya, farsamada, si ay ugu yarta qaaliyadda loo baahan yahay marka la berrinayo).

Shaqsi iyo nidaamka nidaamka design

Khadii qorsheyaasha berrinida ee ku salaysan sawirka qaybta, go'aami jajabka shaqsiyadda (sida shaqsi berrinida ah ama shaqsi la socda), iyo qorxinta qorsheyaasha (si awoodda lacagta lagu kordhiyo iyo lagu qari doonto).

Khadii dies berrinida ah

Qaybaha fudud (sida gasket iyo qaybaha lacag ah) ayaa loo isticmaali kara die ugu yar (blanking dies, punching dies).

Qaybaha xume (sida qaybaha laabta, midabka iyo qaybaha dhaafmaha) waxay doonayaan dies kala duwan (dies joogto ah) si ay ku haydeen ayaadaha badan mid kasta oo ah dies, ka dhigita inaanshaha joojinta jidhka.

Dooro saynaha daboolka: La socotay naxdin weyn iyo naxdin saaran ee albaaska, Cr12MoV iyo fuluwa dheer (sida W6Mo5Cr4V2) waxaa sabab u ah cutanada daboolka, waxaa la sameeyaa ilmudhin (in naxdin wanaagsan HRC58-62) si loo dhergeliyo muddada kororsashada.

Fursadda hantiyada

Dooro press sax ah maxaabka baragga iyo shaqada stamping (sida blanking, drawing): qaybaha yar, isticmaal press meesha ama press sare sare (50 ilaa 500 mar khamiis), halka qaybaha weyn ku isticmaali press hydraulically afuur ama press mekaniik.

Hubi xarfiha punch press-ka: ku jira dabeecidda slider-ka, xawaaraha stamping-ka, iyo hoogga dhagax-dhigga, si aad u hubto inay isku mid tahay dabadda iyo inaad ka hortago dhabbada ama beddelida shayga sababo laabta xoogga badan.

II. Jajabka Sare ee Shaqada Stamping

Sida la abuuray astaanta shayga, shaqooyinka stamping-ka waxaa lagu qaybin karaa shaqo hal leh (loogu talagalay shayga wanaagsan) iyo stamping tiri (loogu talagalay shayga kompliksinta iyo abuurista buuxda). Shaqooyinka sare ee ah waxaa ku jira:

1. Furitaanka iyo sii socodka

Furitaanka: Shabadka ay cad in stainless steel waxaa furinaya adigga uncoiler-ka, iyadoo la raacayo meelaha hoos celinta (sida roller feeding ama servo feeding), shabadkuna si joogto ah iyo gaar ah loogu soo biyaa gundhiga stamping-ka. Xaqiiqda hoos celinta waxaa ilaalin kamaa ±0.05mm (si aad u hubto aqalka saamiska shayga).

Socod: Haddii qaylo waxa la socda ama la warbanaado, waa in lagu saaro xadgudubka dhexdeeda iyada oo loo isticmaalo socod (socod leh badan) si loo hubiyo in qaylaha ay tahay barag si kasto aan jiraan kala duwidda qiimaha ama jilicsiga dabcoodka sababtoo ah isbedelka qaylaha markii lagu shaqeelo.

2. Jarida muddo shaqeynta

Kala go'no/kala qaado: Qaylaha fulayskaynta waxa loo qaado ama la kala go'nyo iyada oo loo isticmaalo xariijinta dabcoodka si loo helo qaylaha ugu horreeyay (sida qaylo weyn ama labajibaararka). Waa in xariijinta ay tahay fudud si loo gaaro dhulqaadka (sarjanka dhulqaadkuna waa inay ka yaraan ≤0.03mm, kadibna waxay ku cabsiin kartaa shaqeynta soo socda).

Qaado/sare go'no: Qaad idinkii ugu baahan tahay (idinkii gees ah ama idinkii aan gees ahayn) qaylaha ama qaylaha ugu horreeyay, ama ka saar idinka zamaadeed ee sarafka si aad u hesho saxda meelaha idinka (toleranshada meelaha ±0.02 ilaa ±0.1mm) iyo sarafka raaxaddood.

3. Jarida shaqeynta isku dulqaadka

Kulul: Qaydahan waxaa loo kululeeya Xagga gaar ah (sida zood 90°, muuji u haysa U, muuji u haysa Z) adigoo isticmaalaya deynta kululka. Sidoo ku xidhan khaaskada dib u laabanida fulkaasiga (gaar ahaan fulkaasiga austenitic, kaas oo leh heer sareysa dib u laabinta), waa in lagamaalin deynta (sida loo sameynayo xagga kor loo kululeeyo) si loo hubiyo in qaydhaha dib loo kululeeyo ay dhammaan doonayaan shaacihii.

Furfur: Waxa loo adeegsadaa qaab farsamis (sida cup-shaped iyo cylindrical). Adigoo isticmaalaya deynta furfurnida, qaydahan waxaa loo sii jebin jirka ugu baabbi'ayaa. Waa in la xilkaadiyo koofishintii furfurinta (xalka hoos u dhaca diameter-ka furfurinta kasta) si loo dhaqmo in fulkaaska u tafateeye furfurinta weyn (fulkaaska austenitic stainless steel leh wuxuu leeyahay awood furfurin sareysa waxaana furfurin karaa mararka qaar).

Kulaynida / dhisanida riba: Xarrijaqa koobayaasha la kulayn (sida kulaynta holeyda garoonka si ay noqdaan kulayn), ama la dhiso riba tarkiis (si loo dhaqmo qalabka koobayaasha). Marka la kulayno, waa in lagu xidho in aan jiraan korodhka xarrija iyo in korka dhisanida riba yahay mid ah.

4. Fadhilinta saxda ah (ikhtiyaariyaha)

Koobayaasha u baahanayo fadhilinta saxda ah (sida xusiyada elektronik), waa loo baahan yahay fadhilinta labaad, kaas oo ku kala saraysa fadhilinta fiican (si loo hago talo celcelinta blanking), isku daynta (si loo ballan ceyrka qaaddida ka dib marka la weyno ama la salxo), iyo saafinida korodhka (si loo saaro korodhka xarrija adoo isticmaalaya sanding, electrolysis ama laser).

Iii. Hanti-dhigga dambeeya

Cadayn iyo saafin dadka

Adeegga cadka loo isticmaalayo carruurka (si loo caadiyo iyo siilo) waa in la saaro adoo isticmaalaya habka cadadka. Hababka cadadka caadiga ah waxaa ku jira:

Cadayn adeegga (sida alcohol, adeegyada cadadka): La shaqeeya koobaya sanaad ah;

Saafin ultrasoondi: Loogu talagalay qaybaha la macmaalin habka, si ay u hubiyaan inay saafiyi doonaan alaabaha guduudka iyo bulshinka.

Daaweynta Dusha

Dooro tixgelinta hooska arimaha ku salaysan shaqsiyadda arimaha

Tixgeliya passivation: Adoo isticmaalaya asid nitric ama falka chromate, samada film oo oksayd ah la sameeyaa galilka silikoonka si loo dhaqmo dhibaatida (gaar ahaan galilka silikoonka austenitic kama 304 iyo 316).

Polishing: Si loo dhaqmo barwaaqida hooska (sida samsammada), loo isticmaalo qaybaha dekorashan ama qaybaha la xidha xooggadeed.

Electroplating: sida nickel plating ama chromium plating, si loo dhaqmo jirjirrada hooska ama beddelo muuqaalka (laba mar lagama isticmaalo galilka silikoonka sababtoo ah wuu leeyahay dhibaatida weyn).

Fitan iyo Paakadka

Fitan: Habdhanka, shuruudaha shaxda iyo calaamadaha hooska waxaa fitin karayn kartaa alaabaha (calipers, micrometers), qiimiyaasha sawir, iwm, waxaa laga bixi doonaa alaabaha aan tajiyeyn.

Saamimaha: Dooro habka saamimaha (sida sanduuqaha blister, trays) oo kala duwan si aad u hortagto xagga ama dhexeeyinta wajiba in laga qabsado marka la socotidayo.

Iv. Jihadii Shaqada iyo Isdhexgalka Muhiimka ah

Fiisnimada iyo ku tiirsan: Adoo isticmaalaya dies mid-oobal iyo jidyada soo dejinta iskudhafka, waxaa lagu sami karaa samirka si toos ah. Tijaabadda maalinwaawda ee shakhsiyaadkii tokoni karaan lambarada kumman khamiin ilaa kow ka marnaba khamiin, taas oo sheegaysta samirka weyn ee alaabta isku-dhafka.

Natiijfarta Isdhexgal marinka ah

Tixgelinta daboolka: Wuxuu si toos ah u saameynaa tolarentiye dhiseynta alaabta. Waa in la diiwaan gelo cutan-ka si joogto ah si loo hortago in laabidda uu dhacdo tolarentiye dhiseynta.

Soo saarka lubriska: Lubrikaantuka stamping waa inay la tahay muunganaha stainless steel iyo shaqada (sida liibaadka xooggan oo xoog leh dib u eegitaanka) si aad u hortagto in lacagta la xageeyo ama dabka loo baabbi'yo.

Rogoobinta bilowga: Adoobsiga habka (saddexidda saaf iyo jirka) ama lacagta kompensashada, wuxuu kala bixi khaaminka shaqada ee la sameeyay.